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Surface Abrasion of Hulled and Hulless Barley: Physical Characterization of the Milled Fractions

¹Department of Food Science and Technology, University of Nebraska-Lincoln, Lincoln, NE 68583; formerly with the Crop Conversion Science and Engineering Research Unit, Eastern Regional Research Center, Agricultural Research Service, USDA. Corresponding author. Phone: 402-472-1664. Fax: 402-472-1693. E-mail: rflores2@unl.edu ²Crop Conversion Science and Engineering Research Unit, Eastern Regional Research Center, Agricultural Research Service, USDA, Wyndmoor, PA 19038.

Abrasion techniques were used to remove the hull and pericarp layers of barley kernels to obtain a smaller kernel enriched in endosperm. The objective of this study was to evaluate the fractions produced by two alternative abrading systems on four barley cultivars for potential use in fuel ethanol processes that feature an upstream (of the fermentation) dry fractionation system. Four barley cultivars, two hulled (Thoroughbred and Nomini) and two hulless (Doyce and Merlin), were scarified and whitened at 22 scarification times and three milling degrees (settings 2, 4, and 6), respectively. Three different abrasive surfaces (36, 40, and 50 grit) were used in the scarifier to determine the material removal ratio for each barley cultivar. Material balances and color analyses were conducted for all of the fractions produced. Three fractions were produced with the whitener at each milling degree: broken kernels, fine fractions >323 μm, and fine fractions <323 μm. Setting #2 seems to be the milling level that releases most of the hull in the hulled barley with the whitener. After 50 sec of scarification, rougher surfaces produced more fine material (<1,410 μm diameter) and consequently less coarse material (>1,410 μm diameter). A lower grit (36 grit) abrasive surface induced faster hull removal in hulled barley. Color parameters L* and b* were good indicators of the fine and coarse fractions produced by abrasive methods because they indicate the kernel layer removed and were modeled as a function of the fraction of the material produced. The information obtained in this study has application in designing processes capable of removing and recovering hull and pericarp layers of barley kernels and thereby producing smaller kernels or kernel pieces containing mainly endosperm tissue.